礦山開采、礦石運輸?shù)却笮蜋C械設備都需要定期保養(yǎng)維護,從拆解到重新組裝一定會涉及到零件清洗的作業(yè)。如何選擇適合的清洗工藝,選擇適合的操作方式就尤為重要。
Large scale machinery and equipment such as mining and ore transportation require regular maintenance, and from disassembly to reassembly, there will inevitably be operations involving part cleaning. It is particularly important to choose the appropriate cleaning process and operation method. ?
目前行業(yè)存在的問題是:清洗缺少專用設備,工序不清楚,因此就存在勞動強度大,現(xiàn)場5S管理難執(zhí)行,環(huán)保問題,清潔質(zhì)量問題......
The current problems in the industry are: lack of specialized equipment for cleaning, unclear processes, resulting in high labor intensity, difficulty in implementing on-site 5S management, environmental issues, and cleaning quality problems .....?
科爾公司開發(fā)了多個系列的清洗設備,各種獨立的單元清洗,能夠滿足零件的粗洗、精洗;針對重油污、結(jié)塊、積碳等都有針對性解決方案;同時也可以設計自動化程度更高的清洗系統(tǒng),綜合解決清洗問題。
Kohl Company has developed multiple series of cleaning equipment, each with independent unit cleaning, which can meet the rough and fine cleaning needs of parts; There are targeted solutions for heavy oil stains, clumps, carbon deposits, etc; At the same time, a more automated cleaning system can also be designed to comprehensively solve cleaning problems. ?
工礦機械的清洗有利于提高性能和效率在運行過程中,會在各種部件表面逐漸積累油污、灰塵、銹垢、結(jié)垢等雜質(zhì)。這些雜質(zhì)會影響設備的散熱性能,例如電機、發(fā)動機等發(fā)熱部件散熱不良可能導致溫度過高,影響其正常工作甚至損壞。對于管道、閥門等流體輸送部件,污垢會減小流通截面積,增加流體阻力,降低流量和壓力,影響生產(chǎn)工藝的正常進行。清洗后能恢復設備的最佳性能狀態(tài),提高生產(chǎn)效率。如在礦山的破碎機、輸送機等設備上,積累的物料殘渣會影響設備的精度和穩(wěn)定性,導致破碎效果不佳、輸送不暢等問題,清洗可確保設備高效運行。保障生產(chǎn)安全降低事故風險。
The cleaning of industrial and mining machinery is beneficial for improving performance and efficiency. During operation, impurities such as oil stains, dust, rust, and scaling will gradually accumulate on the surfaces of various components. These impurities can affect the heat dissipation performance of equipment, for example, poor heat dissipation of heating components such as motors and engines may lead to high temperatures, affecting their normal operation and even damage. For fluid conveying components such as pipelines and valves, dirt will reduce the flow cross-sectional area, increase fluid resistance, reduce flow rate and pressure, and affect the normal operation of the production process. After cleaning, it can restore the optimal performance state of the equipment and improve production efficiency. The accumulation of material residue on equipment such as crushers and conveyors in mines can affect the accuracy and stability of the equipment, leading to poor crushing efficiency and poor conveying. Cleaning can ensure efficient operation of the equipment. Ensure production safety and reduce the risk of accidents. ?
臥式噴淋清洗機主要解決零部件表面的重油污清洗,液體循環(huán)過濾使用,通過噴淋清洗的方式快速實現(xiàn)清洗目的。很多時候應用于整機或零件拆解后的粗洗。公司有成熟的標準機型,也支持更大尺寸的定制。
The horizontal spray cleaning machine mainly solves the cleaning of heavy oil stains on the surface of components, uses liquid circulation filtration, and quickly achieves the cleaning purpose through spray cleaning. Often used for rough cleaning after disassembling the entire machine or parts. The company has mature standard models and also supports customization of larger sizes.
TS-UD系列超聲波清洗機主要用于零部件表面的精細,特別適合一些精密部件或者零件表面有頑固的物質(zhì),如積碳。系統(tǒng)配置PLC智能管理,預約加熱,同時配置機械升降功能,提高清洗效果的同時,也方便了上下料的操作。
The TS-UD series ultrasonic cleaning machine is mainly used for fine surface cleaning of parts, especially suitable for some precision parts or parts with stubborn substances on the surface, such as carbon deposits. The system is equipped with PLC intelligent management, scheduled heating, and mechanical lifting function to improve cleaning efficiency and facilitate loading and unloading operations.
TS-H系列熱水高壓清洗機,主要用于一些特別頑固的重油和污物,或者一些部件不適合調(diào)裝的外表面清洗。系統(tǒng)采用先加壓后加熱的工作原理,既實現(xiàn)了高壓清洗,也實現(xiàn)了熱水清洗;加熱裝置采用德國原裝配件,升溫效率高;同時避免了先加熱后加壓的泵密封件易損壞的故障。設備壓力從200公斤到500公斤,溫度從65-85℃可以選擇;流量從8L/min到16L/min
The TS-H series hot water high-pressure cleaning machine is mainly used for cleaning stubborn heavy oil and dirt, or external surfaces of components that are not suitable for adjustment. The system adopts the working principle of first pressurizing and then heating, which not only achieves high-pressure cleaning but also hot water cleaning; The heating device adopts original German accessories, with high heating efficiency; At the same time, it avoids the risk of damage to the pump seals that are heated first and then pressurized. The equipment pressure ranges from 200 kg to 500 kg, and the temperature can be selected from 65-85 ℃; Flow rate from 8L/min to 16L/min
多功能清洗機,集合了噴淋清洗、超聲波清洗、熱風烘干等多種功能為一體,過程全自動運行;設備全程通過PLC監(jiān)控,非常適合零件裝配前的全自動清洗。設備結(jié)構(gòu)合理設計,在有限的空間內(nèi)實現(xiàn)多個功能的自動化運行。
A multifunctional cleaning machine that integrates multiple functions such as spray cleaning, ultrasonic cleaning, and hot air drying, with a fully automatic operation process; The entire process of the equipment is monitored by PLC, which is very suitable for fully automatic cleaning before component assembly. Reasonably design the equipment structure to achieve automated operation of multiple functions within a limited space.
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Jinan Keer ultrasonic equipment Co., Ltd
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